TREE

Soldering Iron Inverter Circuit . Here is a simple but inexpensive inverter for using a small soldering iron (25W, 35W, etc) In the absence of mains supply. It uses eight transistors and a few resistors and capacitors. Transistors Q1 and Q2 (each BC547) form an astable multivibrator that produces 50Hz signal. The complementary outputs from the collectors of transistors Q1 and Q2 are fed to pnp Darlington driver stages formed by transistor pairs Q3-Q5 and Q4-Q6 (utilising BC558 and BD140). The outputs from the drivers are fed to transistors Q7 and Q8 (each 2N3055) connected for push-pull operation.  Use suitable heat-sinks for transistors Q5 through Q8. A 230V AC primary to 12V-0-12V, 4.5A secondary transformer (T1) is used. The centre-tapped terminal of the secondary of the transformer is connected to the battery (12V, 7Ah), while the other two terminals of the secondary are connected to the collectors of power transistors T7 and T8, respectively. When you power the circuit using s...

Although 60/40 solder melts at about 200&degC, the tip temperature of a soldering iron should be at about 370&degC. This is necessary to make a good quick joint, without the risk of overheating delicate components because the iron has to be kept on the joint for too long. Unfortunately, at this temperature, the tip oxidises rapidly and needs constant cleaning. That's where this circuit can help - it keeps the soldering tip to just below 200&degC while the iron is at rest. Oxidisation is then negligible and the iron can be brought back up to soldering temperature in just a few seconds when needed. In addition, normal soldering operation, where the iron is returned to rest only momentarily, is unaffected because of the thermal inertia of the iron. Two 555 timers (IC1 & IC2) form the heart of the circuit.  Soldering Iron Tip Preserver Circuit diagram: Soldering Iron Tip Preserver Circuit Diagram IC1 is wired as a monostable and provides an initial warm-up time of about...